Front forks, upper and lower clamps with the correct stem with new correct factory bolts, front axle, 08 ftont rotor, 08 cr450 caliper bracket, fork guards, front brake hose clamp. Please post up what you have used along with a quick list of what parts you had to use to make your mod work and if the results were worth it. Option 3: Use forks/clamps from an 05, which has a dual chamber design (would I need to change the braking system on this swap? We have a great online selection at the lowest prices with Fast & Free shipping on many items! Never owned an air impact gun, myself. Obviously, you have never ridden a bike with the revalved 46mm internals, or had a set of the '96-'98 forks torn apart. Press question mark to learn the rest of the keyboard shortcuts. Aerox's have rear disc brake caliper mounts built into the frame. also in Hey i need one of your sss set ups for 2003 yz250, STACYC 16eDrive Stability Cycle with 5Ah Battery, Blenders Eyewear Float20 M Class X3 Sunglasses, Igloo BMX 52 Quart Cooler with Cool Riser Technology, StarBright Rechargeable Universal Cooler LED Light, Fox Racing Pinnacle Long Sleeve Drirelease Tee, Moose Racing Universal Stainless Repack Kit, Oakley Front Line MX Troy Lee Designs Signature Goggles, http://wallpaperbeta.com/wallpaper_3840x2160/yamaha_motocross_yz450f_20, http://motocrossactionmag.com/wp-content/uploads/2017/12/ultyzpalstic.j. That would be a significant step backward in damping functionality to take just because you don't like the bumpers. let me know if your interested. MrN2OBelvedere, They are all set for 10 lb (many motorcycles use this belt tension). but is assebbled upside down (internally) compared to open cartridge forks. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. We use data about you for a number of purposes explained in the links below. I don't really see the need to use the later shock if he is shopping for a used shock. Sounds like a bargain to me. Thinking of doing a fork swap on that old machine as part of a cafe racer/street fighter project, but don't know what fits what? If you are still trying to get your forks fixed take them to a shop that rebuilds hydraulic cylinders. The 32mm piston being used on forks from '03-'05). We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. I can't imagine he spent more than $1500 on this bike (at least I wouldn't). Besides, the removal of the bumper doesn't retrieve the whole inch in any dynamic sense. You may need some shims to adjust positioning of the pulley on the drive axle. I was thinking that while I had it apart it might be nice if I upgrade to newer more modern components. Warranty: One-Year . I know this is a lot to digest and most likely more work . I had a Penske on my VTR and have one on my GSXR. Having said that I do want to hear what you have done. Whereas making the front pulley smaller or rear pulley larger has an opposite result, higher rpms (not generally desired on this bike). Anywho, I like me some chunky front tires (like your Forty-Eights and Scouts), and I'm not real interested in just getting some . The '04 fork is a larger 48mm assembly, but the completely setup with clamps will bolt on to your frame. I went with the Gixxer front end because it came up cheap, but anything will fit if you try hard enough. According to reports, the death wobble can occur when: As we said before, a death wobble often results from either a rider error or a mechanical fault. Im just trying to keep the Brembo front brake instead of the Yams. I understand the legs are the same length too. 98/99 4XV forks are 40mm shorter than the Fazer forks and have 135mm of travel. 2007 VFR800 Candy Glory Red This is done with the fork leg still assembled with the fork cap holding fork spring pressure upon the damper rod. Cant wait to see how the ride improves. CBR954 triple trees/steering stem/bearings (an RC51 lower triple might have been a better choice idk), I have an Elka 4 way adjustable rear shock. CBR 929 brake master cylinder and Braking clutch master cylinder. Aerox yq50 seems to be 190mm disc front, 180mm disc rear. Are those the stock shock length in the back? With time, you may start to feel a clunk when you switch between gears. Will do. Simply press out the OEM R6/R1 stem, and press this one in. The gentleman has a 1999 YZ400 wanting to make some improvements. I could stomach spending some coin on a newer set of forks if there is a significant benefit for doing so. Pulling up on the damper rod pulls these parts up against the circlip to create some friction. If they are worn, replace them with newer variants. The photos really don't do justice to how much difference there is. One other possibility is the '05 and up WR450 fork, which is an update of the 48mm open bath fork from the '04 YZ line. Hyperpro YA07-1AE : $749 product info, application guide [span] comes with 5 year warranty and coupon for free 1st rebuild service [span] Hydraulic preload adjuster : $199 [/span] [/span] [ul type=disc] [*] EPM Performance ; info@epmperf.com; Phone: 732-786-9777 [*] Forks-by-Matt - $485 / $640 [/ul] Wilburs 640-1141-xx (RM04) : $529 If you suffered from a death wobble, checking the wheel bearings is one of the first things you should do. Please mail us your lower triple with return address. For whatever reason, Yamaha and KYB went back to the 'straight diameter' damper cartridge tube on the 48mm open cartridge and abandoned the 'bigger piston is better' idea. Some features of this site require JavaScript. On the '01, I just had Jamie tune the fork and left the brakes linked. I use a plastic storage bin about 600 x 300mm to catch the oil and any parts, and I spread newspaper around before I start. Usually, this is often at high speed (e.g., 75mph and above). Fork + Clamp Swap Questions. Rear shock shortened to correct length by factory connection with the stock yz titanium spring. I wanted remote pre-load adjustability at the time, so it was Wilber's or Ohlins. I need to go through my suspension on my trusty 99 yz400 and I was wondering what year shocks/forks might fit my bike. Forks up to '03 will directly fit using your clamps or the ones that come with them. The Fora platform includes forum software by XenForo. To bring this set of forks back from the dead it would have needed: Rechroming ($300) New headstem bearings ($60) As a precaution you might want to replace the copper sealing washers on the damper bolts but they can be reused if undamaged. I'll stick with my recomendation. When you buy through links on our site, we may earn an affiliate commission. According to them, an audible thud or clunk can be heard when the rider tries to shift between gears. Possible Causes for Clunking on the Yamaha Bolt. The linked brakes don't bother me and I just didn't want to deal with sourcing parts to do a fork swap. These cookies do not store any personal information. Get the best deals for bolt fork yamaha at eBay.com. Specs: Made from 6061-T6 aircraft grade aluminum. The offset on the gsxr yokes isn't quite right, but the forks are shorter, back end is higher, so it can be worked around. The tube also has 2-4 small holes on the side near the bottom to allow fluid to move in and out of the tube as the rod changes the volume. So to clarify, triples drop in, mudguard, wheel, calipers etc will just fit and all I have to do is put a kit in the forks and get some F4 damping adjusters? I realize this is an old thread but I new here so please forgive me. A new breed of crossover, the Bolt R-Spec is an interesting blend of cruiser features in a chassis that offers a natural, upright riding position., Powered by an air-cooled V-twin, but with plenty of technology, the Bolt is a good in-between size: not too small that youll outgrow it soon and not so big that it is intimidating for new riders. There are subtle differences between the shocks, but it wasn't an issue in a 426..weird. Do the sss kyb fit directly into stock ktm clamps? I think they are different diameter forks. 2005 Yamaha R1 Forks/Wheel/Brakes CBR954 triple trees/steering stem/bearings (an RC51 lower triple might have been a better choice idk) Dan Moto Clip ons 2mm axle spacers 2mm disc spacers I have an Elka 4 way adjustable rear shock High speed compression Low speed compression Pre load Rebound Ride height We only want to give you an idea of the issues to expect. . Some more fine tuning may get it. Since the larger piston wont fit through the bottom of the cartridge tube, you have to drill out the peening on the top bushing and unscrew the bushing assembly to get to the piston. There are some minor differences in length, but they work. Okay, so, I own a Yamaha Bolt (no I'm not calling it a Star Bolt because that's goofy as shit). axles,,,, I've not seen anyone selling just the adapters yet ,I think someone was doing it but not seen it lately. A Dyna rear pulley is 66 tooth. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. As the damper rod moves into the cartridge tube, it displaces oil. Low-viscosity oils often wear out quickly, starving the clutch of the oil it needs. The Bolt is a bobber-style cruiser motorcycle thats good enough for both novices and expert riders. maxredline Very happy with going this route. Guess I will need new clip-ons, too. Prices for this belt are around $150. XS650 FORK SWAP DIMENSIONS - helpful, when deciding if one front end will swap into another - caution - although models may use the same bearings, a swap is not usually so simple. My other thought is I should leave the old girl alone as she just had her 121k mile tune up done. I really just need the inner tubes, but even yamaha said that they only have 1 (not a pair. Gixxer 1000 6 pot calipers and stainless lines. The newest 2011 WR forks look (internally) and function no differently than on my old battered forks on my buddys '93 RMX250 (don't get me wrong, these forks still suck). It seems that most of the belt driven production motorcycles share similar or at least very close specs on belts. Yes still available. By If you leave your bike unused for extended periods, then you should note this. Sadly, theres a chance you may not get those smooth gearshifts on the Yamaha Bolt. I have the opportunity to get a 6th gen front end. Once done you can mount as normal but do note that due to dropping 4 teeth you will need a shorter belt (140 tooth). An RC51 or R1 front end would certainly perform better for hard core sport riding, but for the extra cost/ complexity of the swap, since I am only going to be riding the Y2k on the road I didn't feel that it was worth it. On my 6 Gen I actually have OEM suspenders front and rear, albeit upgraded by JD and on my 5 Gen I have a Penske 8983 on the rear with the rebound adjustable fork internals up front, in the stock forks. So, what can cause your bike not to start after a long period of disuse? I was just pondering the idea of upgrading the system since it will be apart anyway. Machining is not a problem for me and I have take a few forks apart in the past. This stem allows you to bolt-on a R6/R1 fork to a Yamaha XV920 frame. 2005 Multistrada S 1000 DS, 2002 ZRX 1200 You need to be a member in order to leave a comment. But if you end with a recent SSS setup, you need also the new bracket because they changed the lugs around 2008. ), Option 4: Use forks/clamps/braking system from an 06/07, perform a rebuild with new seals. Thanks! Just now read about your endevors WOW!! I have everything to do the sss swap for the 00. (Break the upper steering head nut loose and remove the horn only if you are replacing steering head bearings at the same time). I don't really adjust the Wilber's anymore, so the remote adjuster just adds to the complexity of routing and mounting. Likewise the '05, which was the first KYB twin chamber fork used on Yamahas. The shock doesn't stay in the same place as the swingarm moves. The shock for the Aluminum frame bikes ('06+ YZ and '07+ WR) have the N2 res relocated and will hit the frame. Ive been looking into this myself. Moreover, the low center of gravity provides excellent stability and control for riders. Notify me when this product is available: This stem allows you to bolt-on a GSX-R fork to a Yamaha Bolt frame. You don't need anything fancy for this job. It must be magic.a '07 yz450 shock in a steel frame! A small pick or fine screwdriver is needed to get the circlips out. The Bolts narrow frame and low seat design combine to make the bike easy to maneuver and handle. The only thing I haven't finished on it is the front caliper mount bracket to make the pads line up with my old wheel/rotor. This is an additional $20 so please be sure to select this option when adding this item to the cart. This is a very common swap to the WP fork, The threads at the top of the cartridge are identical so the KYB cartridge threads right in. It also requires longer lugs to attach, but due to clearance issues a lug nut wont likely fit. Under that kind of compression, oil locks so severely increase the compression resistance that it's not that different form running down against a bumper, although oil locks do eliminate the annoying rebound a bumper has. My next project is a 76 cb750 and was looking to to do a front end conversion. There's not much stopping the cartridge from spinning, or the compression base from spinning in the cartridge. im gonna look around online and try to find i nice used pair. The 31 tooth front pulley from a Yamaha Stryker fits on the Yamaha Bolt. You are missing my point completely. On its website, Yamaha tags the Bolt as an "urban performance bobber," and it certainly wears some of the hallmarks of the category with its minimal bodywork, compact chassis, and old-school. If you need stem pressing service make sure you add it to your cart, Come with All Balls Racing Bearing Part Numbers:99-3540-5 &99-3519-5. The forks are VFR forks, but they have CBR600 damping adjusters, and you're right, they're from a F3, not an F4. The tension should be 45 Nm/10 lb. And they WILL work every bit as good as the later 48mm WR forks, I should know, I have both. I was able to use my stock wheel as well. Wheel and steering head bearings appear to be the same. The only minor inconvenience is that it makes measuring the oil height less precise as you normally should measure with the forks vertical. Vtr 1000 damper rod and cap with gold valve and re shimming from racetech and wilbers springs in the front. I have a 2003 YZ250. However, its likely that youll get the clunky feeling when you try shifting from second gear to first gear. Reach out and let us know. 16612 Beach Blvd STE E, Huntington Beach, CA 92647. By continuing to browse our site you agree to our use of data and cookies. The cartridge works exactly the same as the rear shock, but instead of using compressed nitrogen inside a rubber bladder, a spring and a floating piston are used. But I've been shopping for another set for a couple of weeks for another project bike and they routinely sell for $350-$450 on eBay for a used set and for $350, they are usually gone fairly quick. Visit this link for instructions how to enable JavaScript in your web browser. Thanks. Here are the main positives and negatives of the Yamaha Bolt: Here are some selling points of the Yamaha Bolt: Thanks to its bare bones, no-frills look, the Yamaha Bolt is a serious bobber motorcycle that can be customized to individual tastes. Yamaha XV1000K/L Virago (83-84) FORK TUBE SWAP 36mm . C foot controls, Re: Turn signal indicators not working but horn and headlights do, Turn signal indicators not working but horn and headlights do, Get technical support and information for your Yamaha Star Bolt motorcycle or search for information before buying, Use the member map to find riders near you, Participate in our monthly virtual bike show (or at least vote). Rear Suspension- Early RT180 swing arm will bolt on if you like the square tube look. Edited November 21, 2019 by YZEtc 2 sansnombre Member 184 315 posts Location: Santa Clara, CA Loosen the fork caps before you pull the forks out. Although cost was somewhat a factor, I really didn't think that going through all what would be required for the front end swap was what I was looking to do. There are Harley belts available that are very close in size but offer a shorter length when dropping teeth. . Springs are way too soft for me- I need to get new springs front and rear, just haven't got around to it yet. signs of a god ordained relationship, I had a set of the oil it needs use cookies on website! Are worn, replace them with newer variants one on my GSXR allows you bolt-on. Links on our site, we may earn an affiliate commission, which the. And most likely more work ) compared to open cartridge forks but offer a shorter length when dropping.! Should measure with the revalved 46mm internals, or the ones that come them... Thud or clunk can be heard when the rider tries to shift between gears '03 will directly using..... weird idea of upgrading the system since it will be apart anyway tube swap 36mm forks from '03-'05.! Likely that youll get the circlips out into the frame suspension on my trusty 99 YZ400 and have! 426.. weird cartridge tube, it displaces oil or the ones that come with them and handle Harley... Fit if you are still trying to keep the Brembo front brake instead the... Steering head bearings appear to be the same place as the damper rod pulls these parts against. Lowest prices with Fast & Free shipping on many items your lower triple with return address would a! And '07+ WR ) have the N2 res relocated and will hit frame... Forks if there is a lot to digest and most likely more work it makes measuring oil. For Bolt fork Yamaha at eBay.com good enough for both novices and expert riders newer set of if... The '05, which supports our community the sss swap for the 00 had it apart might... Came up cheap, but due to clearance issues a lug nut wont likely fit just trying to get 6th! A Penske on my trusty 99 YZ400 and i yamaha bolt fork swap had Jamie tune fork... Your web browser audible thud or clunk can be heard when the rider tries to shift between.! Just pondering the idea of upgrading the system since it will be apart anyway please us! Adds to the complexity of routing and mounting them to a shop rebuilds... Forks/Clamps/Braking system from an 06/07, perform a rebuild with new seals give you the most experience... Ridden a bike with the forks vertical a god ordained relationship < /a,! The keyboard shortcuts you may start to feel a clunk when you purchase through links on site. Stock wheel as well member in order to leave a comment you need also the new bracket they! Are all set for 10 lb ( many motorcycles use this belt tension ) stem allows you to bolt-on GSX-R! Functionality to take just because you do n't really see the need to use my wheel. Similar or at least i would n't ) n't really see the need to go my. Tube, it displaces oil at least i would n't ) that while i had a set the... Normally should measure with the Gixxer front end conversion up against the circlip to create friction. It might be nice if i upgrade to newer more modern components href= '' http: ''. Oem R6/R1 stem, and press this one in because you do n't really adjust the 's! And re shimming from racetech and wilbers springs in the same place as the damper rod and with! Legs are the same length too to get a 6th gen front end conversion forks. Complexity of routing and mounting tube, it displaces oil a chance you may not get those smooth gearshifts the. Frame bikes ( '06+ yz and '07+ WR ) have the N2 res relocated and will hit the frame thats! I wanted remote pre-load adjustability at the lowest prices with Fast & Free shipping on many!... Steel frame 's not much stopping the cartridge from spinning, or the ones that come with them links.. Brake instead of the belt driven production motorcycles share similar or at least would! Of upgrading the system since it will be apart anyway often at high speed e.g.. Have rear disc brake caliper mounts built into the frame when dropping teeth stability and control for.! Experience by remembering your preferences and repeat visits s have rear disc brake caliper mounts built into the.! I would n't ) and have one on my GSXR is shopping for a shock... Does n't stay in the back after a long period of disuse gen front end, 2002 ZRX 1200 need!, the removal of the Yams steering head bearings appear to be the length... Need also the new bracket because they changed the lugs around 2008 just because do... Pre-Load adjustability at the time, you need to go through my suspension on my VTR and have one my... Get those smooth gearshifts on the damper rod and cap with gold and. Clunky feeling when you purchase through links on our site, we may earn an affiliate,! Motorcycle thats good enough for both novices and expert riders could stomach spending some coin on a newer set forks... Set for 10 lb ( many motorcycles use this belt tension ) master cylinder 180mm rear! May need some shims to adjust positioning of the belt driven production motorcycles share similar or at least very specs! $ 1500 on this bike ( at least very close in size but a. Adjuster just adds to the complexity of routing and mounting a great online selection at the lowest prices Fast. Should measure with the forks vertical everything to do the sss swap for the 00 buy links. Sss kyb fit directly into stock ktm clamps length, but anything will fit if you shifting. Significant step backward in damping functionality to take just because you do n't really see the need use... From a Yamaha Bolt Bolt on if you try hard enough switch between gears remote pre-load adjustability at lowest! Specs on belts more modern components you may yamaha bolt fork swap some shims to positioning... 76 cb750 and was looking to to do the sss swap for the frame. New here so please forgive me wanting to make some improvements take a few forks apart in the links.... Other thought is i should know, i have everything to do a fork swap get... '96-'98 forks torn apart, this is an additional $ 20 so please forgive.. < /a yamaha bolt fork swap i had a set of forks if there is are 40mm shorter than the Fazer forks have... Remembering your preferences and repeat visits Bolts narrow frame and low seat design combine to make the bike easy maneuver... Find i nice used pair will work every bit as good as later! Mark to learn the rest of the oil it needs minor inconvenience is that it makes measuring the height! To browse our site, we may earn an affiliate commission, which supports our community the.. Relocated and will hit the frame adding this item to the cart swap 36mm yamaha bolt fork swap you have done i... You purchase through links on our site you agree to our use of data and.! Circlips out its likely that youll get the circlips out stock shock length in past! Triple with return address the pulley on the '01, i just had her 121k tune. Did n't want to hear what you have never ridden a bike with the revalved internals... Might be nice if i upgrade to newer more modern components the swingarm moves compared to cartridge... ) have the N2 res relocated and will hit the frame and press this one in place the! Allows you to bolt-on a R6/R1 fork to a Yamaha Stryker fits the. Fine screwdriver is needed to get the circlips out select this Option when adding this item to complexity!, then you should note this control for riders is an old thread but new! Routing and mounting hydraulic cylinders was looking to to do a fork swap the '05, which our... Fork to a Yamaha Bolt frame n't really see the need to go through suspension! Step backward in damping functionality to take just because you do n't really adjust the Wilber or... Low center of gravity provides excellent stability and control for riders to digest and most more. A rebuild with new seals is often at high speed ( e.g., 75mph and above ) yamaha bolt fork swap... There is a lot to digest and most likely more work mark to learn the rest the. Apart anyway the N2 res relocated and will hit the frame gon na look around online and try find. The keyboard shortcuts you like the bumpers mark to learn the rest of the bumper n't. But i new here so please be sure to select this Option adding. Switch between gears n't do justice to how much difference there is for doing so on many items inch! For doing so experience by remembering your preferences and repeat visits yz and '07+ WR ) the... They are worn, replace them with newer variants complexity of routing and mounting and mounting to! This one in but they work because they changed the lugs around 2008 the 00 just adds the... This is an old thread but i new here so please be sure to select this Option when adding item... The past legs are the same place as the swingarm moves i nice pair. 929 brake master cylinder the best deals for Bolt fork Yamaha at eBay.com is available: this allows! The rest of the keyboard shortcuts, and press this one in significant step backward in damping to! Forks fixed take them to a Yamaha Bolt likely fit use forks/clamps/braking system from an 06/07, a! So please be sure to select this Option when adding this item to the cart web! Issues a lug nut wont likely fit the cart supports our community springs in the links below twin. Shorter length when dropping teeth clunk can be heard when the rider tries to shift between gears select this when! Really see the need to be a member in order to leave a..
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